Problem Context

Hydrocyclone circuits operate in some of the most abrasive areas of any mineral processing plant. High velocity slurry, turbulence, vibration and constant particle impact can rapidly wear conventional piping systems, resulting in premature failures, increased maintenance and costly production interruptions.

Many operations rely on HDPE, rubber lined steel or ceramic lined steel spools throughout the circuit. While each material has advantages, no single solution is ideal for every section of a cyclone installation.

A smarter approach is to use the right material in the right location.

By strategically applying Abrasor Mining Hose and Abrasor Ceramic Hose throughout cyclone feed and underflow lines, operations can significantly improve wear life, reliability and overall plant performance.

Hydrocyclone Solutions
Cyclone Feed Line

Our Approach to Improve Hydrocyclone Performance

Replace Rigid Spools with Flexible Hose Assemblies

Flexible hose absorbs vibration, movement and alignment variation while reducing stress transferred throughout the cyclone circuit.

Use Ceramic Only Where It Delivers Maximum Value

Rather than installing rigid ceramic spools throughout the system, we apply ceramic lined hose in the highest wear zones where abrasion resistance and impact absorption are both critical.

Advanced Wear Technology

Our proprietary Abrasatech liner delivers exceptional abrasion resistance in cyclone feed applications, while our ceramic hose technology provides additional protection for extreme wear points within underflow circuits.

Application Specific Design

Every cyclone installation is different. We custom engineer hose assemblies, bends, reducers and ceramic lined sections to suit the operating conditions and wear mechanisms present within each circuit.

Why Our Hydrocyclone
Solutions Benefit Your Operation

  • Greater Abrasion Resistance
  • Extended Wear Life
  • Fewer Shutdown Changeouts
  • Lower Operating Costs
  • Improved Plant Reliability
  • Simplified Installation and Replacement

Our range of cyclone spools

Slurry Hose

Abrasor X10-Series Hard Wall Mining Hose

Heavy duty wire reinforced mining hose designed for both suction and discharge duty for the harshest abrasive slurry applications.

Slurry Hose

Abrasor X30-Series Preformed Bend Mining Hose

Custom preformed mining hose bends manufactured to suit specific angles, radius and installation constraints where straight hose is unsuitable.

Slurry Hose

Abrasor XC20-Series Pre-Formed Bend Ceramic Hose

Custom preformed ceramic lined bends moulded to suit specific angles, radius and installation constraints where straight hose is not suitable.

Slurry Hose

Abrasor XC10-Series Ceramic Hose

Ceramic lined mining hose designed for suction and discharge duty in the most severe abrasive slurry applications.

Need Help with a Failing Cyclone Spools?

If your cyclone feed or underflow piping is wearing out too quickly, our team can recommend the right hose combination for your plant.

Need Help

Contact us today
for technical advice
or a replacement proposal.

Contact us